Tuesday, August 3, 2010

Curing

In all but the least critical applications, care needs to be taken to properly cure concrete, and achieve best strength and hardness. This happens after the concrete has been placed. Cement requires a moist, controlled environment to gain strength and harden fully. The cement paste hardens over time, initially setting and becoming rigid though very weak, and gaining in strength in the days and weeks following. In around 3 weeks, over 90% of the final strength is typically reached, though it may continue to strengthen for decades.[23]
Hydration and hardening of concrete during the first three days is critical. Abnormally fast drying and shrinkage due to factors such as evaporation from wind during placement may lead to increased tensile stresses at a time when it has not yet gained significant strength, resulting in greater shrinkage cracking. The early strength of the concrete can be increased by keeping it damp for a longer period during the curing process. Minimizing stress prior to curing minimizes cracking. High early-strength concrete is designed to hydrate faster, often by increased use of cement that increases shrinkage and cracking. Strength of concrete changes (increases) up to three years. It depends on cross-section dimension of elements and conditions of structure exploitation. Resulting strength distribution in vertical elements researched and presented at the article "Concrete Inhomogeneity of Vertical Cast-In-Place Elements In Skeleton-Type Buildings"
During this period concrete needs to be in conditions with a controlled temperature and humid atmosphere. In practice, this is achieved by spraying or ponding the concrete surface with water, thereby protecting concrete mass from ill effects of ambient conditions. The pictures to the right show two of many ways to achieve this, ponding – submerging setting concrete in water, and wrapping in plastic to contain the water in the mix.
Properly curing concrete leads to increased strength and lower permeability, and avoids cracking where the surface dries out prematurely. Care must also be taken to avoid freezing, or overheating due to the
exothermic setting of cement (the Hoover Dam used pipes carrying coolant during setting to avoid damaging overheating). Improper curing can cause scaling, reduced strength, poor abrasion resistance and cracking.

Properties
Main article:
Properties of concrete
Concrete has relatively high compressive strength, but significantly lower tensile strength, and as such is usually reinforced with materials that are strong in tension (often steel). The elasticity of concrete is relatively constant at low stress levels but starts decreasing at higher stress levels as matrix cracking develops. Concrete has a very low coefficient of thermal expansion, and as it matures concrete shrinks. All concrete structures will crack to some extent, due to shrinkage and tension. Concrete that is subjected to long-duration forces is prone to creep.
Tests can be made to ensure the properties of concrete correspond to specifications for the application.

Environmental concerns
For the environmental impact of cement production see
Cement

Worldwide CO2 emissions and global change
The
cement industry is one of two primary producers of carbon dioxide (CO2), creating up to 5% of worldwide emissions of this gas, of which 50% is from the chemical process, and 40% from burning fuel.[24] The embodied carbon dioxide (ECO2) of one tonne of concrete varies with mix design and is in the range of 75 – 175 kg CO2/tonne concrete.[25] The CO2 emission from the concrete production is directly proportional to the cement content used in the concrete mix. Indeed, 900 kg of CO2 are emitted for the fabrication of every ton of cement.[26] Cement manufacture contributes greenhouse gases both directly through the production of carbon dioxide when calcium carbonate is thermally decomposed, producing lime and carbon dioxide,[27] and also through the use of energy, particularly from the combustion of fossil fuels. However, some companies have recognized the problem and are envisaging solutions to counter their CO2 emissions. The principle of carbon capture and storage consists of directly capturing the CO2 at the outlet of the cement kiln in order to transport it and to store the captured CO2 in an adequate and deep geological formation.

Surface runoff
Surface runoff, when water runs off impervious surfaces, such as non-porous concrete, can cause heavy soil erosion. Urban runoff tends to pick up gasoline, motor oil, heavy metals, trash and other pollutants from sidewalks, roadways and parking lots.[28][29] The impervious cover in a typical city sewer system prevents groundwater percolation five times than that of a typical woodland of the same size.[30] A 2008 report by the United States National Research Council identified urban runoff as a leading source of water quality problems.[31]

Urban heat
Both concrete and
asphalt are the primary contributors to what is known as the urban heat island effect.
Using light-colored concrete has proven effective in reflecting up to 50% more light than asphalt and reducing ambient temperature.
[32] A low albedo value, characteristic of black asphalt, absorbs a large percentage of solar heat and contributes to the warming of cities. By paving with light colored concrete, in addition to replacing asphalt with light-colored concrete, communities can lower their average temperature.[33]
Many U.S. cities show that pavement comprise approximately 30-40% of their surface area.[32] This directly impacts the temperature of the city, as demonstrated by the urban heat island effect. In addition to decreasing the overall temperature of parking lots and large paved areas by paving with light-colored concrete, there are supplemental benefits. One example is 10-30% improved nighttime visibility.[32] The potential of energy saving within an area is also high. With lower temperatures, the demand for air conditioning decreases, saving vast amounts of energy.
Atlanta has tried to mitigate the heat-island effect. City officials noted that when using heat-reflecting concrete, their average city temperature decreased by 6 °F.
[34] New York City offers another example. The Design Trust for Public Space in New York City found that by slightly raising the albedo value in their city, beneficial effects such as energy savings could be achieved. It was concluded that this could be accomplished by the replacement of black asphalt with light-colored concrete.[33]

Concrete dust
Building demolition, and natural disasters such as earthquakes often release a large amount of concrete dust into the local atmosphere. Concrete dust was concluded to be the major source of dangerous air pollution following the
Great Hanshin earthquake.[35]

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